弯管机是休闲用品及工艺装饰品生产行业中的重要设备之一,由于产品种类丰富,形状千变万化,相应弯管的形状、尺寸及大小半径各不相同,在以前生产中,主要有液压弯管机、手动弯管机、简易电动弯管机等,这对大批量生产以及产品尺寸的千变万化不相适宜。本文介绍的弯管机是根据实际生产需要,自主开发、研制而成,并已投入实际生产中,产生了显着的效益。
2、系统介绍
该弯管机的控制系统原理图如图1所示,主要由PLC、变频器、传感器、人机界面、主副电机等组成。该机的主体部位,由八组滚轮组成,如图2所示,一次可同时生产八根管子,提高了效率。主电机由变频器控制,通过HMI可调整滚轮的速度;管子弯曲半径由副电机通过涡轮副减速控制滑块下压和上升;弯管长度、半径及滚轮速度、滚压次数为调整参数,在人机界面上可以调整,非常方便,富有人性化,PLC内部程序是控制设备自动运行的关键部份。
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